KMI-HB060-0
KMI Planetary Reducer HB-060
Product model: HB-060
Description
HD series precision servo planetary reducer provides the advantages of high cost performance, wide application, economy and practicality, long service life, etc. in the application of servo control, it plays a good servo rigidity effect, accurate positioning control, and has a middle and low backlash on the operation platform,high efficiency, high input speed, high input torque, smooth operation, low noise and other characteristics, light appearance and structure design. The use of life-long replacement free lubricating oil, and no matter where it is installed, can be maintenance free operation of the totally enclosed design, and has the degree of protection of IP65, so it can also be used when the working environment is poor.

Product data
Order number
HB-060
Processing customized
No
Article number
KMI-HB-060
Category
Planetary reducer
Gear type
Gear reducer
Installing form
Vertical
Layout form
Coaxial
Gear hardness
Hardened tooth surface
Application
Reducer
Brand
KMI
Type
KMI-HB-060
The input speed
5000(rpm)
Characteristics

1. The transmission interface of the gear adopts the full needle roller bearing without retainer to increase the contact area to improve the structural rigidity and output torque.
2. By using 3D helitopo design and analysis technology, the tooth shape and lead of the spiral tooth surface are trimmed respectively, so as to reduce the impact and noise of the gear on the meshing in and out, and increase the service life of the gear system.
3. The gear material is made of high-grade chromium molybdenum vanadium alloy steel, and the advanced ion nitriding equipment is designed by ourselves. The surface hardness of the gear is increased to 1200hv, and the center hardness is adjusted to 30hrc, so as to obtain the best wear resistance and impact toughness.
4. The boom and output shaft are designed in an integrated structure to ensure maximum torsional rigidity.
5. The reducer is designed with spiral gear, whose tooth shape meshing rate is more than twice that of normal gear, which has the characteristics of smooth operation, low noise, high output torque and low backlash.
6. Use synthetic lubricating grease and adopt IP65 protection grade sealing design, the lubricating oil will not leak and maintenance free.
7. The connection between the input end and the motor adopts the collet type locking mechanism and the dynamic balance analysis to ensure the power transmission of the interface concentricity and zero backlash at high input speed.


Specific characteristics

1. It can be connected with any size of motor interface. As long as the customer provides the correct size of motor interface, the reducer provided can be directly connected with the motor simply and conveniently.

2. The product range is complete, which can meet the needs of different customers and industries. For example, HD / HDR series, HF / HFR series are applicable to high-end industries, and HD / her series are applicable to middle end industries. Customers can choose their own products according to their actual situation.

3. The output of the product is connected in a complete way, such as Hb / HBr series, he / her series and HM series; HD / HDR series is flange type output, which can bear a large bending moment; HL / HLR series is synchronous belt type output, which can bear a large radial force, and the output of HT series is shaft output, hollow keyway output, hollow keyway output. Customers can choose the appropriate output structure according to the stress characteristics of the application end of their equipment.

Application of reducer
The accuracy of the reducer of KMI planetary reducer is lower than that of HD series reducer, which is mainly used in the field of middle and low-end industries and has a wide range of applications. Application on cutting and processing equipment: Application on CNC embroidery equipment. In addition, Hb series reducer has applications in CNC pressure equipment, food packaging equipment, CNC audio-visual equipment, etc
Application in numerical control pipe bender industry
After HB servowear planetary reducer is widely used in domestic CNC machine tool factories and trademark printing machines, it is now widely used in domestic CNC pipe bender industry. Because HB reducer is small in size, large in torque, stable in backlash accuracy during its service life, high in cost performance, etc., it has been widely accepted and widely used. It meets the needs of different levels of high, middle and low-end customers of CNC pipe bender manufacturers, In addition to the above AB series reducer to meet the needs of high-end customers; at present, there are AE series reducer to meet the needs of mid-range customers, and now HD has P series reducer to meet the needs of low-end customers.
Application in printing equipment industry

The traditional trademark printing machine's printing paper drawing drum is driven by the connecting rod mechanism, which has poor accuracy of nesting, affects the printing effect, and has low production efficiency. At present, it has been widely replaced by the CNC trademark printing machine controlled by the servo system, which makes HB servo wear high-precision planetary reducer widely used in the trademark printing machine industry.
Most of the CNC trademark printing machines are driven by Yaskawa servo motor (yaskawasgmgh-09a), Panasonic servo motor (Panasonic madma102a) or Mitsubishi servo motor (mitsubishi-sfs102b), etc. through HB 140 to slow down positioning and increase torque, and through driving the printing paper roller to achieve the effect of improving the accuracy of nesting and production efficiency, the trademark printing machine has realized Numerical control, the quality of the whole machine has been improved.


Application in numerical control welding and cutting industry

HB servo economical (P Series) planetary reducer has been widely used in the domestic numerical control welding and cutting industry. Because of the double side support of the planetary gear of HBP series reducer, the transmission interface of the planetary gear adopts the full needle roller bearing without retainer, the surface of the gear is treated by ion nitriding, the integral structure of the inner teeth and the box body of the gearbox, the wide gear, the castrolmx lubricating grease, the front and rear connecting plates The black anode treatment, single-stage 6-8 points and double-stage 8-10 points of ultra-low reverse clearance, large torque output, high radial bearing capacity and other performance characteristics, together with the advantages of property and price, are widely used and well received
In plasma, flame, water flow and other CNC cutting equipment, it is mainly used for the single or double side drive of the crossbeam, as well as the straight-line movement on the crossbeam; the speed ratio is mostly 35 and 40; the supporting motor is mainly Panasonic, followed by Fuji and delta, etc
In welding equipment, it is mainly used to drive the straight-line movement of X, y, Z axis and the rotation movement of Z axis; the speed ratio is mostly single speed ratio; the matching motors are mainly Panasonic and Mitsubishi, followed by Yaskawa, Fuji and delta, etc


Typical application in CNC machine tools

1) the machining center and CNC milling machine can use at least four. X, Y axis feed and rapid feed can increase feed smoothness, reduce noise and reduce the cost of servo motor. Because the high torque makes the control easier, although the load is different, it does not affect the feed smoothness. The load of z-axis is totally different due to the gravity. The installation of high-precision, low backlash planetary gear reducer can reduce the load of servo motor and increase the mechanical life. The cutter change mechanism requires fast, accurate positioning, low vibration, high precision, low backlash planetary gear reducer is still the best choice.
2) at least three CNC lathes and turning centers can be used. X, Z axis feed and rapid feed, fast, smooth. High precision planetary gear reducer with low backlash is used with precision ball screw to reduce the mechanical failure rate and improve the precision. The high and low file conversion device of servo control shortens the time and makes the shift fast and stable.
3). At least three digital grinding machines and EDM machines can be used. The X, y, Z three-axis motion is smooth, making the controller parameter setting simpler, making the finished product get high precision, smooth arc contact, and reducing the surface roughness.